Key Messages

AMERICA'S FOUNDATION REVOLUTION
Originally created as the energy-efficient alternative to traditional foundation methods, Superior Walls products have revolutionized the home building industry. Available for installation year-round in all types of weather, the foundation panels are guaranteed to provide warm, dry basements for homeowners - even in America's harshest and coldest northern climates.
THE ENERGY EFFICIENT FOUNDATION
Research indicates that an un-insulated basement can account for one-third of the total heat loss in a home - and over 20% of a home's heat loss through the basement occurs at the top 24 inches. The patented design and construction features of the Superior Walls Xi wall system include one-inch foam insulated concrete studs and one-inch foam insulation on the bond beams help ensure energy efficiency in the home. Facing against the environment, the panels have a concrete face shell backed by 2-1/2-inches of DOW® extruded polystyrene insulation.
STRUCTURAL INTEGRITY
The XiTM wall from Superior Walls® is the world's most advanced foundation system. The best way to create warm, dry and smart foundations for the home is by installing the Superior Walls Xi Wall Foundation System. Constructed in a factory-controlled setting and delivered to the job site, Xi pre-cast insulated panels are custom-designed and built to complement any architectural style.

The Xi Wall is our most advanced wall system available. Superior Walls are steel reinforced concrete wall panels that create a permanent barrier against sidewall water penetration. The Xi Wall features 2-1/2-inches of continuous DOW® Styrofoam for superior warmth and energy efficiency in the home.

The foundation wall is insulated throughout, including the corners, studs and bond beams. Special engineering from Superior Walls makes each wall thermally isolated and insulated from exterior elements, resulting in a superior product for below-ground foundation system installation.

Deeper Background. The Superior Walls Xi™ foundation system forms a concrete cavity wall panel with concrete studs at 24 inches on center attached at the top and bottom with bond beams. The entire assembly is faced with an integral concrete face shell. The wall is reinforced with rebar and polypropylene fibers providing additional structural strength. In addition, the concrete studs are cast with holes for wiring and factory galvanized steel on each stud for interior finishing. Superior Walls are available in a variety of standard heights and custom lengths to suit your project. The maximum axial load (uniform house weight) for this product is 5500 pounds per linear foot. Special point loads up to 50,000 pounds can be accommodated.


SUPERIOR CONSTRUCTION ADVANTAGES
Superior Walls panels are manufactured in climate-controlled environments and then delivered to new home job sites on special carriers.

Superior strength is guaranteed in each panel based on the 5,000+ PSI concrete that is used during construction of the panel. The concrete used in Superior Walls products provides lifetime protection against freeze/thaw cycles and water vapor transmission while the urethane sealant used between panels provides superior protection against sidewall water penetration. No additional damp proofing materials are required.

The high-strength low-water concrete mix is poured for solid structural integrity and reinforced with steel rebar and polypropylene fibers. Each Xi Wall panel also includes horizontal steel rebar inside top and bottom beams, vertical steel rebar inside each stud, steel-reinforced concrete studs and footer beams.

Superior construction advantages include all of the following:
  • Provided with 2-1/2” of insulation = R-12.5
  • 5,000+ PSI concrete
  • Steel reinforced with rebar and polypropylene fibers
  • Pre-cast access holes for wiring and plumbing
  • Thermally isolated/insulated from exterior
  • Insulated corners, studs and bond beam
  • Monolithically poured for maximum strength
  • Galvanized steel stud facing
  • Option to insulate up to R-50+
  • No additional damp-proofing required
  • Pre-cast openings for doors and windows
  • Reduces building time
  • Ready in virtually any weather

RAPID INSTALLATION – CERTIFIED INSTALLATION CREWS
Manufacturing and installation personnel are certified by Superior Walls of America, Ltd. Cranes are used to carefully lower the custom walls onto a clean crushed stone footing, where the panels are permanently fixed into place by specially trained, factory-certified crews.

Rapid installation time - normally less than one day - allows builders to begin construction on the home the same day. Superior Walls panels are custom made for each home and are manufactured and delivered complete with built-in openings for windows and doors, pre-engineered access for wiring or small plumbing elements and with smart stud facings for easy drywall installation.


"DAMP-PROOF" CONSTRUCTION
Superior Walls panels arrive "damp proof" from the factory and also allow for increasing the amount of insulation without the need for additional framing - which may assist in retarding mold and mildew in home foundations. The patented wall systems from Superior Walls allow homeowners to save on energy bills while gaining additional living space in their new home.

Deeper Background. The concrete used in Superior Walls provides protection against freeze/thaw cycles and water vapor transmission. The urethane sealant used between panels provides superior protection against water penetration. Therefore, no additional damp proofing materials are required in a properly installed Superior Walls foundation. The closed cell polystyrene material in the Dow Styrofoam® provides an effective vapor barrier for Superior Walls.


FIRE RESISTANCE
Superior Walls XiTM foundation system qualifies as a two-hour fire separation wall when 2 layers of 5/8" Type 'X' drywall are applied to the studs.

Deeper Background. Dow Styrofoam® exhibits the following surface burning characteristics: flame spread 5 and smoke developed 165. The Superior Wall system does not require the attachment of a 15 minute thermal barrier over the foam plastic as proven by UL 1715 tests.


CODE COMPLIANT
Superior Walls of America is an active member of the International Code Council. We regularly participate in the annual ICC Codes Forum and Expo and are very involved in the code development process.

Superior Walls is also an active member of many of the standards-writing industry organizations such as the American Concrete Institute, the National Precast Concrete Association (Member of the Building Products - Foundations Subcommittee), and the National Association of Home Builders (Member of CHBC).

As a third-party inspected, pre-engineered system, we view the building codes and Building Officials as valuable allies in our quest to maintain the integrity of our system.


THE GREAT WALLS OF AMERICA – FOR OVER A QUARTER CENTURY
In 1981, home builder Mel Zimmerman had grown frustrated with the routine problems and limitations associated with conventional block and poured foundation. He drew on his years of building expertise to produce and patent the Superior Walls foundation system.

As a result of the revolutionary design and construction advances provided by Superior Walls, builders and homeowners today enjoy these home-building advantages:

• Quality living space added
• Building time reduced
• Quality construction guaranteed*
• Home energy conserved
• Any home style accommodated
• Building in virtually any weather accommodated
• National standards met

For more information, visit www.superiorwalls.com.


QUALITY ASSURANCE
Each manufacturing plant is regularly inspected by an independent third-party inspection agency to ensure compliance with the Quality Assurance program. Manufacturing and installation personnel are certified by Superior Walls of America, Ltd.
ENVIRONMENTAL ASPECTS
  • NAHB Green Approved Product by the NAHB Research Center
  • Superior Walls Xi and R-5 Wall Systems are approved to receive up to 10 points toward certification under the National Green Building Standard practices:
    • Practice 601.2 - 3 points - Structural systems/advanced framing techniques optimize material usage
    • Practice 601.5 (1-3) - 4 points - Precut/preassembled components, panelized, or precast assemblies are utilized for a minimum of 90% of floor, wall, and/or roof system.
    • Practice 607.1 - 3 points - Products containing fewer materials are used to achieve the same end-use requirements as conventional products.
    • Practice 701.4.3.1 (1) - Mandatory - Insulation is installed in accordance with the manufacturer's instructions or local code. Mandatory for certification.
  • Resource efficient, using up to 70% less concrete in a new home than conventional foundations. Stud facings eliminate the need for additional wood framing prior to interior finishing.
  • Fewer materials help reduce the carbon footprint of the new home's construction process.

ADVANTAGES FOR HOMEOWNERS
  • Helps lower energy costs and reduce energy leakage.
  • Helps improve indoor air quality.
  • Provides increased living space in a comfortable setting.
  • Adds to the resale value of the home.
  • Use of Superior Walls products help home qualify for green construction certification.

Key Contacts
Kathy Ziprik
Media Relations
828-890-8065


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